Qian Puchi,Wang Dechang,Song Qinglu,et al.Experimental Study on Heat Transfer Performance and Pressure Drop of Microchannel Condenser with Liquid Separation[J].Journal of Refrigeration,2026,47(02):85-94.
Qian Puchi,Wang Dechang,Song Qinglu,et al.Experimental Study on Heat Transfer Performance and Pressure Drop of Microchannel Condenser with Liquid Separation[J].Journal of Refrigeration,2026,47(02):85-94. DOI: 10.12465/issn.0253-4339.20240920003. CSTR: XXXXX.XX.XXX.20240920003.
Experimental Study on Heat Transfer Performance and Pressure Drop of Microchannel Condenser with Liquid Separation
The size and location of the separating holes at low mass flow rates (<1 g/s) have a significant impact on the performance of condensers with liquid separation. The heat transfer performance and pressure drop of R600a in five microchannel condensers with liquid separation were studied experimentally. Additionally, the heat transfer performance and pressure drop characteristics of the five liquid separation condensers under different refrigerant mass flows, inlet air temperatures and velocities, and condensing pressures were analyzed. According to the experimental results, the heat-exchange performance of the condenser with liquid separation orifice at the second baffle was better than that at the third baffle. As the mass flow rate of the refrigerant increased, the refrigerant-side pressure drop in the liquid separation condenser decreased significantly. When the refrigerant mass flow rate was 0.60 g/s and 0.40 g/s, the refrigerant-side pressure drop of the condenser with liquid separation orifice on the second baffle was 21.28% and 17.29% lower, respectively, than that of the baseline condenser without liquid separation. The performances of the liquid separation condensers with different orifice diameters were compared using the comprehensive evaluation factor PEF. The average PEF value of the liquid separation condenser with an orifice size of 1.2 mm was 1.58. This was the highest among all the liquid separation condensers and yielded the best comprehensive performance.
PENG Xiaofeng , WU Di , ZHANG Yang . Applications and principle of high performance condensers [J]. Chemical Industry and Engineering Progress , 2007 , 26 ( 1 ): 97 - 104 .
LI Jian , LIU Qiang , DUAN Yuanyuan , et al . Performance analysis of organic Rankine cycles using R600/R601a mixtures with liquid-separated condensation [J]. Applied Energy , 2017 , 190 : 376 - 389 .
CHEN Jianyong , YANG Nuo , LI Junjie , et al . Evaluations of heat pump water heater with liquid-separation condensation from perspectives of performance enhancement and heat exchange area reduction [J]. International Journal of Refrigeration , 2024 , 161 : 21 - 30 .
LI J , HRNJAK P . Separation in condensers as a way to improve efficiency [J]. International Journal of Refrigeration , 2017 , 79 : 1 - 9 .
LI J , HRNJAK P . Visualization and quantification of separation of liquid-vapor two-phase flow in a vertical header at low inlet quality [J]. International Journal of Refrigeration , 2018 , 85 : 144 - 156 .
LI Wanyong , TU Jian , LIU Yusheng , et al . Design and experimental validation of a new condenser of an automotive air conditioning unit to address non-uniform air velocity distributions [J]. International Journal of Refrigeration , 2021 , 131 : 834 - 846 .
LIU Ce , JIA Li , ZHANG Xuan . Study on heat transfer performance of R134a in air-cooling liquid-vapor separation condenser [J]. Journal of Engineering Thermophysics , 2019 , 40 ( 7 ): 1620 - 1626 .
SUN Dinghao , JIA Li , DANG Chao . Experimental study on air-cooled finned-tube condenser with liquid-vapor separators [J]. Journal of Engineering Thermophysics , 2023 , 44 ( 9 ): 2572 - 2577 .
LIU Ce , JIA Li , ZHANG Xuan , et al . Analysis of the heat transfer characteristics of the liquid-vapor separation condenser based on a condensate growth model in horizontal tube [J]. Applied Thermal Engineering , 2019 , 163 : 114307 .
CHEN Ying , HUA Nan , DENG Lisheng . Performances of a split-type air conditioner employing a condenser with liquid-vapor separation baffles [J]. International Journal of Refrigeration , 2012 , 35 ( 2 ): 278 - 289 .
CHEN Xueqing , CHEN Ying , DENG Lisheng , et al . Experimental verification of a condenser with liquid-vapor separation in an air conditioning system [J]. Applied Thermal Engineering , 2013 , 51 ( 1/2 ): 48 - 54 .
ZHONG Tianming , CHEN Ying , HUA Nan , et al . In-tube performance evaluation of an air-cooled condenser with liquid-vapor separator [J]. Applied Energy , 2014 , 136 : 968 - 978 .
ZHONG Tianming , CHEN Ying , ZHENG Wenxiong , et al . Experimental investigation on microchannel condensers with and without liquid-vapor separation headers [J]. Applied Thermal Engineering , 2014 , 73 ( 2 ): 1510 - 1518 .
ZHONG Tianming , DING Lixing , CHEN Shu , et al . Effect of a double-row liquid-vapor separation condenser on an air-conditioning unit performance [J]. Applied Thermal Engineering , 2018 , 142 : 476 - 482 .
ZHONG Tianming , YANG Junrong , DING Lixing , et al . Heat transfer enhancement of actively-adjusting liquid-vapor in a double-row microchannel condenser [J]. Case Studies in Thermal Engineering , 2023 , 47 : 103110 .
HUANG Kunteng , LI Junjie , CHEN Jianyong , et al . Explorations of multi‐pass‐orifice header in the liquid‐separation condenser by using CFD simulation [J]. International Journal of Heat and Mass Transfer , 2023 , 200 : 123482 .
HUANG Kunteng , CHEN Jianyong , CHEN Ying , et al . Simulation of vapor-liquid separation in header-baffle with hole using computational fluid dynamics [J]. Journal of Refrigeration , 2022 , 43 ( 1 ): 158 - 166 .
HUANG Kunteng , CHEN Jianyong , CHEN Ying , et al . Simulation of vapor-liquid separation in the orifice-baffle header under various operating conditions [J]. Applied Sciences , 2022 , 12 ( 16 ): 7971 .
CAO Xue , WANG Xiaohe , SONG Qinglu , et al . Experimental investigation on the heat transfer and pressure drop characteristics of R600a in a minichannel condenser with different inclined angles [J]. Applied Thermal Engineering , 2021 , 196 : 117227 .
WANG Dong , TAO Yinshuang , LU Yuehong , et al . Cooling heat transfer of supercritical CO 2 in s piral grooved tube heat exchanger [J]. Cryogenics & Superconductivity , 2024 , 52 ( 1 ): 58 - 64 .